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RS PRO Carbon Steel, Stainless Steel Gasket Seal, 25.4mm Outer Diameter

RS PRO Carbon Steel, Stainless Steel Gasket Seal, 25.4mm Outer Diameter

RS Stock No. 521-5752

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Material: Carbon Steel, Stainless Steel
  • Type: O-Ring

AED 248.28

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RS PRO Compressed Fiber Full Face Gasket, 115mm Bore, 229mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 115mm Bore, 229mm Outer Diameter

RS Stock No. 268-3004

Brand RS Pro

  • Material: Compressed Fiber
  • Thickness: 1.5mm
  • Type: Full Face

AED 183.24

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RS PRO Compressed Fiber Full Face Gasket, 141mm Bore, 254mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 141mm Bore, 254mm Outer Diameter

RS Stock No. 268-3005

Brand RS Pro

  • Inside Diameter: 141mm
  • Outside Diameter: 254mm
  • Type: Full Face

AED 78.44

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RS PRO Compressed Fiber Full Face Gasket, 220mm Bore, 343mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 220mm Bore, 343mm Outer Diameter

RS Stock No. 268-3007

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Material: Compressed Fiber
  • Maximum Operating Temperature: +350°C

AED 136.05

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RS PRO Compressed Fiber Full Face Gasket, 22mm Bore, 89mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 22mm Bore, 89mm Outer Diameter

RS Stock No. 268-3008

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Inside Diameter: 22mm
  • Material: Compressed Fiber

AED 99.67

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RS PRO Compressed Fiber Full Face Gasket, 273mm Bore, 406mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 273mm Bore, 406mm Outer Diameter

RS Stock No. 268-3009

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Outside Diameter: 406mm
  • Type: Full Face

AED 96.25

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RS PRO Compressed Fiber Full Face Gasket, 324mm Bore, 483mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 324mm Bore, 483mm Outer Diameter

RS Stock No. 268-3011

Brand RS Pro

  • Maximum Operating Temperature: +350°C
  • Outside Diameter: 483mm
  • Type: Full Face

AED 133.79

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RS PRO Compressed Fiber Full Face Gasket, 43mm Bore, 117mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 43mm Bore, 117mm Outer Diameter

RS Stock No. 268-3013

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Outside Diameter: 117mm
  • Thickness: 1.5mm

AED 107.77

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RS PRO Compressed Fiber Full Face Gasket, 49mm Bore, 127mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 49mm Bore, 127mm Outer Diameter

RS Stock No. 268-3014

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Outside Diameter: 127mm
  • Thickness: 1.5mm

AED 120.06

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RS PRO Compressed Fiber Full Face Gasket, 61mm Bore, 152mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 61mm Bore, 152mm Outer Diameter

RS Stock No. 268-3015

Brand RS Pro

  • Material: Compressed Fiber
  • Thickness: 1.5mm
  • Type: Full Face

AED 180.42

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RS PRO Compressed Fiber Full Face Gasket, 73mm Bore, 178mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 73mm Bore, 178mm Outer Diameter

RS Stock No. 268-3016

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Maximum Operating Temperature: +350°C
  • Type: Full Face

AED 113.67

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RS PRO Compressed Fiber Full Face Gasket, 89mm Bore, 190mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 89mm Bore, 190mm Outer Diameter

RS Stock No. 268-3018

Brand RS Pro

  • Inside Diameter: 89mm
  • Material: Compressed Fiber
  • Thickness: 1.5mm

AED 141.34

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RS PRO EPDM Full Face Gasket, 115mm Bore, 229mm Outer Diameter

RS PRO EPDM Full Face Gasket, 115mm Bore, 229mm Outer Diameter

RS Stock No. 268-3019

Brand RS Pro

  • Section Link: https://ae.rsdelivers.com/category/mechanical-fluid-power-tools/bearings-seals
  • Super Section: Gaskets, Seals & Packings
  • Super Section Link: https://ae.rsdelivers.com/category/mechanical-fluid-power-tools/bearings-seals/gaskets-seals-packings

AED 115.49

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RS PRO EPDM Full Face Gasket, 141mm Bore, 254mm Outer Diameter

RS PRO EPDM Full Face Gasket, 141mm Bore, 254mm Outer Diameter

RS Stock No. 268-3020

Brand RS Pro

  • Material: EPDM
  • Minimum Operating Temperature: -15°C
  • Section Link: https://ae.rsdelivers.com/category/mechanical-fluid-power-tools/bearings-seals

AED 131.64

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RS PRO EPDM Full Face Gasket, 22mm Bore, 89mm Outer Diameter

RS PRO EPDM Full Face Gasket, 22mm Bore, 89mm Outer Diameter

RS Stock No. 268-3024

Brand RS Pro

  • Category Link: https://ae.rsdelivers.com/browse/mechanical-fluid-power-tools/bearings-seals/gaskets-seals-packings/gaskets-o-rings
  • Maximum Operating Temperature: +100°C
  • Minimum Operating Temperature: -15°C

AED 124.58

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RS PRO EPDM Full Face Gasket, 273mm Bore, 406mm Outer Diameter

RS PRO EPDM Full Face Gasket, 273mm Bore, 406mm Outer Diameter

RS Stock No. 268-3025

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Inside Diameter: 273mm
  • Minimum Operating Temperature: -15°C

AED 119.46

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RS PRO EPDM Full Face Gasket, 27mm Bore, 98mm Outer Diameter

RS PRO EPDM Full Face Gasket, 27mm Bore, 98mm Outer Diameter

RS Stock No. 268-3026

Brand RS Pro

  • Inside Diameter: 27mm
  • Minimum Operating Temperature: -15°C
  • Section Link: https://ae.rsdelivers.com/category/mechanical-fluid-power-tools/bearings-seals

AED 179.16

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RS PRO EPDM Full Face Gasket, 34mm Bore, 108mm Outer Diameter

RS PRO EPDM Full Face Gasket, 34mm Bore, 108mm Outer Diameter

RS Stock No. 268-3028

Brand RS Pro

  • Inside Diameter: 34mm
  • Minimum Operating Temperature: -15°C
  • Outside Diameter: 108mm

AED 91.29

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RS PRO EPDM Full Face Gasket, 43mm Bore, 117mm Outer Diameter

RS PRO EPDM Full Face Gasket, 43mm Bore, 117mm Outer Diameter

RS Stock No. 268-3029

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Material: EPDM
  • Super Section: Gaskets, Seals & Packings

AED 105.45

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RS PRO EPDM Full Face Gasket, 61mm Bore, 152mm Outer Diameter

RS PRO EPDM Full Face Gasket, 61mm Bore, 152mm Outer Diameter

RS Stock No. 268-3031

Brand RS Pro

  • Inside Diameter: 61mm
  • Minimum Operating Temperature: -15°C
  • Super Section Link: https://ae.rsdelivers.com/category/mechanical-fluid-power-tools/bearings-seals/gaskets-seals-packings

AED 171.77

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RS PRO EPDM Full Face Gasket, 73mm Bore, 178mm Outer Diameter

RS PRO EPDM Full Face Gasket, 73mm Bore, 178mm Outer Diameter

RS Stock No. 268-3032

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Minimum Operating Temperature: -15°C
  • Super Section: Gaskets, Seals & Packings

AED 95.37

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RS PRO Compressed Fiber Full Face Gasket, 115mm Bore, 220mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 115mm Bore, 220mm Outer Diameter

RS Stock No. 268-3034

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Maximum Operating Temperature: +350°C
  • Thickness: 1.5mm

AED 173.15

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RS PRO Compressed Fiber Full Face Gasket, 169mm Bore, 285mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 169mm Bore, 285mm Outer Diameter

RS Stock No. 268-3036

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Inside Diameter: 169mm
  • Material: Compressed Fiber

AED 98.51

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RS PRO Compressed Fiber Full Face Gasket, 18mm Bore, 90mm Outer Diameter

RS PRO Compressed Fiber Full Face Gasket, 18mm Bore, 90mm Outer Diameter

RS Stock No. 268-3037

Brand RS Pro

  • Category: Gaskets & O-Rings
  • Inside Diameter: 18mm
  • Outside Diameter: 90mm

AED 79.43

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...

What is gasket material and why does it matter?

Gasket material is the base substance used to form a seal between two mating surfaces in a joint or flange connection. The right gasket material is essential for preventing leaks, maintaining pressure, and protecting the equipment and processes on either side of the seal. Gasket materials vary in chemical compatibility, temperature tolerance, compression set resistance, and mechanical strength, so selecting the wrong type can lead to leaks, contamination, or premature failure. In practice, gasket material choices affect service life, maintenance frequency, and overall uptime across industries such as automotive, oil and gas, chemical processing, food and beverage, water treatment, and electronics cooling. When evaluating gasket materials, consider the media, operating temperature and pressure, flange design, gasket thickness, surface finish, and whether food-grade or pharmaceutical-grade standards apply. By matching the gasket material to the application, you gain both reliable sealing and cost efficiency over the equipment’s life.

What are the most common gasket material types and where are they used?

Here are some widely used gasket material types, with typical applications and key properties:
  • PTFE (Teflon) gasket material: excellent chemical resistance and broad temperature tolerance; often used for highly aggressive chemicals and clean processes. Common in chemical processing, pharmaceutical, and food-grade applications when compatible with media and flange design.
  • Silicone gasket material: good thermal stability and flexibility, broad temperature range, ideal for food-grade and medical devices; excellent for low-pressure sealing and sanitary systems.
  • EPDM gasket material: superb water, steam, and weather resistance; widely used in HVAC, water systems, and hot-water lines; not compatible with petroleum-based fluids.
  • Nitrile (Buna-N) gasket material: strong resistance to oils, fuels, and some solvents; common in automotive, drivetrain, and hydraulic applications; moderate temperature capability.
  • Neoprene gasket material: good balance of oil and weather resistance; used in general purpose seals, pneumatic systems, and some chemical services.
  • FKM/Viton (fluorocarbon) gasket material: excellent chemical and heat resistance; used in chemical processing, aerospace, and oil & gas sectors; suitable for aggressive media at high temperatures.
  • Graphite and graphitized gasket material: high temperature and temperature cycling capability; often employed in high-pressure steam, refinery, and heat-exchanger applications; used as standalone sheets or laminated with elastomer.
  • PTFE-graphite laminated gaskets: combine chemical resistance of PTFE with improved seating and strength from graphite; common in high-purity and high-temperature services.
  • Cork, rubber, and composite gasket sheets: versatile, lower-cost options for general purpose sealing, equipment maintenance, and flange repairs; often used in non-critical or legacy systems.

How do I choose gasket material based on temperature and chemical exposure?

Start with the service media and operating conditions, then select gasket material that offers compatible chemical resistance and the required temperature range. A practical approach:
  • Identify the media: acids, bases, solvents, hydrocarbons, water/steam, or food-grade media. Check chemical compatibility charts for each material.
  • Determine the maximum and average operating temperature, including potential spikes. Choose materials with adequate temperature tolerance and low creep under your load.
  • Assess pressure and flange design: higher pressure and more severe flange conditions may require materials with higher compression resistance or laminated structures (e.g., graphite or PTFE-graphite).
  • Consider long-term reliability: some elastomers exhibit compression set or are less stable with certain media. For aggressive chemicals or hot environments, fluorinated elastomers (FKM/Viton) or PTFE-based options often perform best.
  • Factor in installation and maintenance: some materials are easier to machine, cut, or preform into rings or gaskets for quick replacements.

Are there food-grade or pharmaceutical-grade gasket materials available?

Yes. For food-grade and pharmaceutical-grade sealing, choose gasket materials that meet relevant standards and certifications. Common considerations include:
  • FDA compliance for direct contact with food and beverages
  • USP Class VI or GMP-grade elastomers for medical and pharmaceutical equipment
  • EU and other regional food-contact approvals for materials used in processing and packaging lines
  • Non-toxicity, low extractables, and cleanability, especially in clean rooms and hygienic systems
  • Sanitary designs for gasket sheets and pre-cut gaskets used in dairy, beverage, and pharmaceutical processing

How do I decide gasket thickness and sheet material for a given flange?

Gasket thickness and sheet material influence sealing performance, seating stress, and the likelihood of leaks. General guidelines:
  • Thicker gaskets (e.g., 1.5–3 mm) can accommodate flange imperfections and provide higher seating force, but may require more compression and can increase bolt loads.
  • Thinner gaskets (e.g., 0.5–1 mm) are suitable for well-machined flanges and moderate pressures, reducing bolt load but needing precise surface finish.
  • Sheet material should be selected for media compatibility, temperature, and mechanical requirements. For high-temperature or high-pressure services, graphite, PTFE, or elastomer-impregnated laminates are common choices.
  • Hardness (Shore A) and compressibility affect seating and leak prevention. Softer elastomers seat more easily but may exhibit higher compression set under sustained load.
  • Always consult a gasket material compatibility chart and consider the flange standards (ANSI/ASME, DIN, JIS) to ensure the chosen thickness and material are suitable for the gasket design.

How do I install and maintain gasket materials to maximize life and seal integrity?

Proper installation and maintenance are critical for long-term sealing performance. Best practices include:
  • Inspect ingredients and surfaces: ensure flange faces are clean, flat, and free of burrs, oil, and debris. Use appropriate surface finishes to minimize leakage points.
  • Cut or select the correct size and shape: use precise pre-cut gaskets or templates for custom shapes; avoid damaging the gasket during handling.
  • Choose compatible fasteners and torque: apply recommended bolt patterns and torque according to flange standards to achieve even seating without over-compression.
  • Apply appropriate gasket material strategies: graphite or PTFE gaskets may require lubricants or anti-seize compounds compatible with the media; elastomeric gaskets usually do not.
  • Install evenly and seating the gasket: tighten bolts in a cross pattern to ensure uniform seating and avoid pinch points that can cause leaks.
  • Inspect after commissioning: perform a proof test for leaks and verify that the gasket remains seated under operating conditions.
  • Storage and handling: store gasket sheets flat, away from direct heat and sunlight, and avoid exposing elastomeric materials to solvents that can cause swelling or degradation.

What are common signs of gasket failure and how should I plan replacements?

Gasket failures can manifest in several ways. Look for:
  • Visible leaks at joints or flanges, especially after thermal cycling or pressure surges
  • Blistering, cracking, or cupping of the gasket surface
  • Indentations, pinholes, or deformation that indicate excessive compression or inadequate seating
  • Chemical attack, swelling, or softening of elastomeric gaskets when exposed to incompatible media
  • Uneven bolt load or gasket blow-out under high-pressure conditions
When planning replacements, maintain a spare gasket stock of the same material, verify compatibility with the service media, and record operating temperatures and pressures for future reference. Consider carrying common gasket sizes and thicknesses (in sheet form or pre-cut) to minimize downtime during maintenance windows.

Where can I buy gasket material from RS Components and how do I order?

RS Components offers a wide range of gasket materials, including gasket sheets, pre-cut gaskets, and composite laminates in materials such as PTFE, silicone, EPDM, nitrile, neoprene, FKM, graphite, and mica. To order:
  • Search terms: gasket material, gasket sheet, gasket sheet material, PTFE gasket, silicone gasket, EPDM gasket, graphite gasket, Viton gasket, food-grade gasket, pharmaceutical gasket
  • Filter by material type, thickness (0.5 mm to several millimeters), and specifications (temperature rating, chemical compatibility, standard sizes)
  • Choose between sheets, cut gaskets, or custom shapes; add to cart and select shipping options
  • Consult data sheets and compatibility information to ensure fit for your flange and media